İki İstasyonlu Yeni Enerji Motor (EV) Rotoru Otomatik Balans Makine Model XH-DLX42

Equipment Description
The balancing machine is compatible with the dynamic balance test and milling correction of stainless steel impellers with impeller diameters ranging from Φ160mm to Φ500mm, and the balance correction method is beveled milling.

Açıklama
Product Parameters
Serial No.Item DetailsParameter Range
1Equipment ModelXH-DLX42
2Workpiece mass range (kg)2.5-42
3Workpiece outer diameter range (mm)160-500
4Balancing speed (rpm)≤2500
5De-weighting methodBall cutter milling correction
6Milling functionMulti-layer milling can be achieved
7Maximum milling depth (mm)≤1.5mm
8Maximum milling angle≤100°
9Range of de-weighting clamping diameter (mm)Φ160-Φ500
10Keyway weight compensationSoftware can realize
11Spindle servo motor power(kw)5
12X-axis servo motor power1,5
13Z-axis servo motor power(kw)3
14Milling motor power(kw)4
15Minimum attainable residual unbalance(g.mm/kg)1
16Production cycle time (s)≤120
17Unbalance reduction ratio (%)≥95
18Working air pressure (MPa)0.4~0.6
19Working voltage (V)AC:380
20Weight of the whole machine (kg)About 1800
Single Station Pump Impeller Automatic Milling Correction Balancing Machine
1. Equipment Description
The balancing machine is compatible with the dynamic balance test and milling correction of stainless steel impellers with impeller diameters ranging from Φ160mm to Φ500mm, and the balance correction method is beveled milling. Because of beveled milling, the equipment adopts BT50 power spindle, which ensures that the equipment will not shake due to the lack of rigidity during cutting.

The balancing machine is mainly composed of balance measuring mechanism, automatic milling system, dust-absorbing device, including box, strong power box, weak power box and other parts. The balance measuring mechanism adopts internal rising type pneumatic elastic fixture to fix the workpiece, which has the features of simple structure, high centering precision, reliable clamping, convenient installation and disassembly, etc.. Taper fit is adopted between the elastic sleeve and the mandrel; and the self-locking fixture cylinder is used, so that it won’t loosen the workpiece in the case of a sudden loss of pneumatic pressure. The automatic milling system consists of axial automatic feed mechanism and circular arc rotating mechanism. The system can analyze the unbalance value and angle of the rotor into correction data, and the PLC controls the milling mechanism to make automatic correction to the impeller. The PLC controls the milling mechanism to correct the impeller automatically. When correction, the axial automatic tool feeding mechanism controls the milling depth, and the three-jaw chuck controls the milling angle.
2. Equipment Features
2.1 Internal rising type pneumatic elastic fixture fixes the workpiece with high precision centering and reliable clamping.
2.2 Rigid structure design, long service life.
2.3 The equipment can be operated as a single machine, and can be linked to the automatic line for fully automatic production, and can be docked with MES system to realize data traceability.
2.4 Optical safety protection, automatic alarm and shutdown in case of failure.
2.5 Fully independent intellectual property rights, special products can be supported by highly customized solutions.
2.6 Balance correction method can be customized according to client’s products.
2.7 XH8600 software measurement system integrates measurement, control and operation functions, and is composed of measurement and control unit and industrial PLC front and back office system.
2.8 The equipment uses industrial touch screen as the man-machine interaction tool, with clear and intuitive interface and powerful functions.
2.9 The equipment adopts international famous high-quality components, and can be easily and flexibly fitted with piezoelectric sensors.
2.10 All the system parameters are prompted with information, including parameter definition, setting range, equipment failure and alarm information, etc., which can reduce the learning cost of the client and quickly find the fault point.